The Silversmith.Never too old to learn!

January 16th, 2012

Having made around 5000 silver salt & pepper mills throughout my career, in a variety of different shapes, I consider myself something of an authority on this subject. What one has to take into account though is that while I might be an authority on making silver mills I am obviously not as proficient with using and maintaining them on a day to day basis. I do however use one at least once a day everyday.

I discovered a few days ago, on topping up a mill with fresh peppercorns, that a mill kept full, or nearly full, produces far more ground pepper than a lesser full one. (A nearly empty mill grinds painfully slowly - even a JA Campbell mill fitted with a Peugeot mechanism.)

 The simple reason for this is that the weight of the corns pressing down on the grinding mechanism is much greater when the mill is full ,or nearly full, forcing more corns through per turn.

As with all spices there is no comparison between freshly ground and ready ground.

For information, even though we do not make a coffee grinder, the same applies to grinding coffee beans and you will find it easier in the beginning than at the end, but it is worth it for the fresh aroma of newly ground coffee beans.

In a recent silverware blog I gave information regarding how to clean silver salt & pepper mills and I highly recommend you read this to ensure you do not accidentally cause damage to the mill bodies or the mechanisms in the mills.

Whenever you use JA Campbell Silver remember to enjoy it, use it, do not keep it shut away in a cupboard, it improves with use and will give your friends and family pleasure as well as yourself.

John Campbell

Master Silversmith at JA Campbell

Confessions of a silversmith - salt grinder problem solved!

November 8th, 2011

Having made many hundreds of salt mills during my career, had a few back for repair, considered writing some good maintenance information but backed off due to the possible complexity of the subject.

Today I found myself, a user, with a clogged up salt mill that was not functioning due to the salt crystals becoming damp at some stage. Having cured the problem relatively easily I now feel able to write the following simple maintenance procedure.

1) Remove salt mill knob and cap and empty salt crystals into the rubbish bin (do not be tempted to reuse)

2) In a glass measuring jug fill to the 1pt level and heat to 60 degrees centigrade. Immerse  mill body, cap and knob fully for a few minutes until remaining salt crystals have dissolved. Holding the grinder spindle and dunking up and down will speed up this process.

3) Remove mill parts from the jug and discard the liquid

4) Repeat 2 and 3

5) Repeat 2 and 3

6) Drain and dry thoroughly inside and out using kitchen paper (cap drains better upside down) and place overnight, upside down on a warm surface covered again with kitchen paper. A central heating boiler or radiator will be adequate. Any hotter will burn or melt the perspex base.

7) Re assemble and polish using Silvo or similar product. Refill with fresh salt crystals.

Important!!!! There must not be and never be any water present in any parts of the mill as this will immediately create a problem and serious damage.

Enjoy the experience of using silver for good food and dining, as we do, everyday.

John Campbell

Master Silversmith

Austerity and Silver

October 8th, 2011

The fallout from the Lehman Brothers debacal has put many people, including me, around the globe into austerity mode. Where can we make savings ? Utility bills, restaurant visits, motoring measures, the list is endless. Once you have achieved these savings you get to like the experience and carry on regardless. Do I really need that new shirt or new car? Indeed I have cut down my tea bag consumption by 50% It is so petty because I am not exactly poor, but I am enjoying the new game of making savings.

When this game has gone full circle it will be time to start spending again, but this time on luxuries, things for the home, things of value, things for the family and for handing down to future generations. Items of intrinsic value that are mobile and which the dreaded taxman won’t get his greedy grubby fingers on. Something which will not attract a thief. What fits this description? SILVERWARE

A set of wonderful silver underplates to stand your beautiful china plates on when entertaining your friends and family. Just imagine when surrounded by good company with good wine on the table followed by a wonderful home cooked meal made from the best ingredients you can find, home grown or at least organic!

Who could ask for anything more????

As one who ‘hates shopping’, well most shopping; especially the supermarket/multiple type - Yes, i hate shopping. But the quality independent type shopping, well that is a different story. This is a pleasure, good service and good quality. This is what I do in my private life and what I try to extend into the business life. I believe that the discerning few who are like me enjoy good shopping and patronising good businesses.

A cycle shop which I patronise in London, called Condor cycles, (part of the Rapha Condor Sharp race team) is a prime example of an excellent independent retailer and manufacturer. People who use this shop are not just pleased with the experience are highly delighted. The young family who own the business keep their fingers constantly on the pulse and will be occasionally found serving customers in the shop.

The Kingscot bakery in Upminster and the Marks and Spencer branch, also in Upminster are also examples of an excellent independent and a good branch of a multiple.

I quote these examples of how it is possible to delight and please people to indicate my commitment to by business philosophy and hope that when you choose to shop at JA Campbell that you will take away similar thoughts.

By owning a piece of silver by JA Campbell you will become the proud custodian of a piece of future history and intrinsic value in these days of uncertainty.

John Campbell

Master Silversmith

The Tools of a Silversmith

September 13th, 2011

When I first started as a Silversmith it was at the Central School of Arts on a pre apprenticeship course for 1 year. The course covered the main aspects of Silversmith practical design, history and engraving. My parents bought my starter set of hand tools necessary for all course participants. This consisted of a steel rule, dividers, square and piercing saw. My father gave me his tools which he handmade during his engineering apprenticeship which consisted of a surface guage, a pair of V blocks, odd leg dividers and several others.

When I finished the course at the Central School I started my own apprenticeship with a firm in Clerkenwell, London called Langfords. In common with other lads I wanted all my own tools (it made a boy feel like a man, even if he did not know how to use them properly.) Fortunately my Father worked at Beckton Gas works and they employed craftsmen from all the main trades in order that they could be self sufficient on all their maintenance. One of these tradesman was a highly skilled Blacksmith who forged, in steel, for me copies of a set of hammers belonging to my Master. What a fantastic job he made of these, using tool steel and hardening and tempering them afterwards.

Once the hammer heads were finished I bought the handles (shops are not allowed to sell them these days - ‘Health & Safety’!!!!!!!!) and fitted them on using little steel wedges to hold them in place. Throughout my career these have stood me in good stead. One thing that upset me though is that I lost, or someone pinched, my favourite ‘collet hammer’

At about the age of 26 while working in the Smith shop at William Comyns I was given the opportunity to re train as a silver spinner and the same process stated over again. NB Craftsmen do not like lending out their hand tools. I needed a set of spinning tools, these again were ‘homemade’ using silver steel rod, hot forged out at the working end, to slightly flatten and widen prior to grinding to a rounded surface one side and flat the other. This end, the business end was then polished, hardened and tempered and then even further polished to give a mirror finish. (Any mark or scratch will scratch the surface of the silver.) Then the opposite end was again hot forged into a square tapered point called a tange. This when forced into the hole on its wooden handle will prevent it from turning.

I was told by my foreman spinner that the wooden handles needed to be made of a springy species of wood. Living beside a railway track I found a discarded shunter’s pole hook. My Dad told me that this was made from ash-wood and would be springy. So I cut it in half (to make 2 handles), drilled one end to accept the silver tange and made and fitted a brass feral to prevent the handle from splitting at that end, a bit like a file handle or a wooden chisel handle would have.

Through out my entire career I have been making tools of one sort or another, some because it is just impossible to buy  for example a ‘joint tool’ This is for dressing the ends of silver tubes for making silver hinges. I only use it now for the tiny handle to base joining tubes on the Adam Claret jug.

Apart from the hand tools I have made, there are all the spinning chucks that are required to make all the ’spinings’ we produce. These are in a variety of materials, sometimes wood, for one offs, sometimes brass for spinning larger quantities or duralamin (an Aluminium alloy) when weight needs to be reduced for large diameter chucks. I have been using steel more recently as the price of brass and aluminium has risen.

I have lost count of the hundreds of tools I have produced, but every one has a use!

On my website you will read descriptions of production methods and techniques that are used when making all the items in my collections. I hope you find it interesting.

John Campbell

Designer & Master Silversmith

“Silverware” enjoy and use it

August 9th, 2011

When you buy, inherit or receive an item made from sterling silver, for example a humble egg cup or a glorious claret jug, you are the guardian of one of the earths precious minerals and you are acquiring something with intrinsic and lasting value.

Base metal versions of the two items mentioned above will most likely become landfill in the future, but because of the intrinsic value of the silver (£3.20 in 2004 to £24 in July 2011) these same items are unlikely to suffer the same fate.

Should you or one of the future owners decide to dispose of them then their value can be released for alternative use.

The recent substantial increase in metal prices means that silver is once again a precious metal to be sought and looked after rather than being wasted and squandered. Convert it from a bullion bar (which although great for investment purposes it looks neither pretty nor is it very useful) into a sterling silver claret jug with the added value of craftsmanship.

What could be nicer than sitting down with a group of friends or relations and decanting a bottle of wine into a silver claret jug or decanter, lighting the candles in the silver candlesticks and enjoing the experience. Silver does not degrade, rot or perish it just improves wth the passage of time as the patina develops.

Buy now while it is still affordable!

Queens Diamond Jubilee

July 23rd, 2011

Queen Elizabeth 2nd’s Diamond Jubilee is being commemorated with a special limited edition hallmark for 12 months only.

This is in the form of a profile of the young Queen Elizabeth wearing an oversized crown in a diamond shaped surround.

This will make all items bearing this mark highly collectable in the future. All JA Campbell items made during the period will carry the jubilee mark.

Enjoy browsing the JA Campbell website at your lesiure and make your choice. This will be especially significant if you or members of your family are celebrating a diamond anniversary, or 60th  birthday in the next 12 months, and, of course the obvious silver wedding anniversary in any year.

I will be happy to answer any queries you may have on engraving or hallmarking generally.

John Campbell

Master Silversmith

Silver as a Hedge

July 17th, 2011

If you were to buy the silver and crystal claret jug today, smash the crystal out and sell it for scrap tomorrow you would recover about a third of the original purchase price. Worst case scenario! This discounts everything that has gone into the creation of this piece, the VAT, the craftsmanship, the crystal, the presentation case, JA Campbell’s costs and profit.

However, it is most likely never going to be that bad, the chances are that you will keep it, use it and enjoy it. Then when you have left this world it will probably get passed on to your heirs or grandchildren. They may choose to sell it. The value then will probably be far greater than when you originally purchased it. Being portable the chances are that it will change hands secretly so the dreaded taxman will not know about it and therefore not attract the dreaded inheritance tax.

Bear in mind that you can never in theory own a piece of silver, you are just the custodian for a future generation.

Silver, although having increased in price substantially recently,(£3.20 in 2004 to £24 in July 2011) is still below its historic ratio with gold (1/16th). Demand for silver is currently outstripping supply, 2 good reasons to expect the price to increase even further in the not too distant future.

Buy now, and enjoy the experience before the bullion price goes up even further.

Business Philosophy/Silversmiths Philosophy

May 31st, 2011

Nothing we make at JA Campbell Silversmiths is ” how cheap can we make it?” or “where can we cut corners?” Our policy is always “how well can we make it” or “how long can we make it last”

We have so much pride in our business that we never want to see anything returned with a complaint or criticism on how we made it.

When our silver business began there was a fair amount of competition and I took the decision to follow the quality and reliability path. The philosophy has served JA Campbell Silversmiths well as now we are one of the few remaining independent family silversmiths producing a complete matching range of contemporary silver tableware. (With the exception of silver flatware)

To see an example of this collection have a look at the simple open mustard server and spoon. 

In order to create this product the silversmith first cuts a blank or disc from a sheet of silver, and on a spinning lathe “spins/wraps” the disc around a preformed chuck using a highly polished steel burnisher, while the lathe rotates at about 100rpm. The skill here is to stop the sheet silver disc from buckling as it starts to change to a hollow shape. On completion of the spinning operation the piece is sent to the London Assay Office for testing and subsequent hall mark punching. Upon return to the silversmiths workshop the piece is polished using 4 different grades of polishing compounds. It is then cleaned and gold plated inside to prevent corrosion.

The silver mustard server comes complete with a forged silver spoon which is also assayed, polished and finally the bowl is gold plated.

As with all JA Campbell silver tableware this item is a pleasure to use. The current high price of silver means that the intrinsic value of your piece of silver is now a much higher percentage than in the past, making it better value.

Enjoy using your silver

John Campbell

Master Silversmith

The Apprentice Silversmith’s Other Duties

May 9th, 2011

When I started my apprenticeship as a Silversmith, (having just completed a one year pre-apprenticeship course at the Central School of Arts and Crafts) I was fascinated with the new life I found myself in. Being in the company of ‘men’ as opposed to ‘boys’. The ‘men’ of all ages who formed the workshop silversmith team used to enjoy teaching not only the practical skills of the job, but also telling stories of life and the ‘good old days’ when the parents of the ‘boy’ as the apprentice was called had to pay the master for the apprenticeship.

This was still common practice until at least the early 1900’s. Recently I had the good fortune to be introduced to an old gentleman who had been a machine gunner in the First World War (he also had some fascinating tales to tell) His father had bought him an apprenticeship at Vauxhall Motors as an apprentice coach builder. Vauhall Motors were then still at their factory in Vauxhall, London.

This practice of paying the master for teaching the trade had died out completely until now when there seems to be the early signs of a revival of the practice.

During the time of my apprenticeship it was common practice to run errands for the men and make the tea etc. I was told (true or not) that in the old days the boy would sleep under the bench and also run errands. One of which was getting the pint beer mug (which hung from a large hook under the man’s bench) filled up at the pub next door. One of the errands I found most embarrassing was having to go to buy condoms from a discount stall in Leather Lane, which sold them cheaply. Another errand was to go to the betting shop to put bets on for the plater who assured me he could beat the bookmaker.

Boys would often be sent out on fools errands such as a jar of ‘elbow grease’ and can I have a ‘long weight/wait’. Much to the amusement of the men who couldn’t wait for the boy to return to have a good old chuckle as it reminded them of their early days in the trade.

What an introduction to the life of adults for a young and naive John Campbell!

Manufacturing Masterclass

November 14th, 2010

One of the many reasons to collect silver is to appreciate the art of the silversmith and I thought if I described the method in detail from start to finish on one particular item it may give an interesting insight. The item I have chosen is the sterling silver James style goblet which will grace any type of home from a classic ‘olde worlde’ to a more contemporary one. It is a joy to use, being a piece of handcrafted work of lasting value in contrast to some of todays landfill production. It is a treasure to pass on to future generations and will make a great talking point at the dinner table.

I had been skeptical of mixing old with new until I saw an exhibition by contemporary silversmith Stuart Devlin where his contemporary range was displayed on antique furniture in a Bond Street retailer some years ago.

The method of production is an interesting one, created by the Master Silversmith (an eminent member of society in days gone by) from 4 main components of sterling silver. The bowl, then a reinforcing plate, a cast stem and finally the base. Since the Birmingham silversmith Matthew Bolton invented the rolling mill silversmiths have had a relatively easy life. Prior to this the silversmith first had to alloy his sterling silver by melting and mixing the correct ratio of silver and copper(925% silver and .75% copper) pour it into an ingot mould, beat it with large heavy hammers on an iron block, with frequent annealing (making it red hot) in between hammering sessions to re soften the expanding block until it was eventually thin enough sheet to make the final product. This must have been a days work in itself!

Todays silversmith buys readymade sheet from the shelf from a bullion dealer. He then cuts the several silver discs for all the components(except the stem) and proceeds to spin the bowl part of the goblet. This has to be done in several stages removing the part from the chuck on the spinning lathe and annealing. This is done to soften the part which becomes work hardened during spinning  becoming difficult to handle and possible cracking. Upon completion of the bowl, part 2 a small thick disc about the size of a 1p coin is domed and soldered to the underside of the bowl, this is to strengthen the area where the stem will attach and stop damage occurring.

The next component is the cast stem. A process usually subcontracted to the specialist caster. Until recent times this work would have been done in a (2 halves) sandbox from a master pattern, 1 by 1 in each box. Today’s preferred method is the ‘lost wax’ method. From a master pattern a vulvanised rubber mould is made and a wax produced. These waxes are then inverted in a plaster cast, heated, and the wax melted out leaving the impression of the waxes inside. Molten silver is then centrifuged into the plaster. Once cooled the plaster is then cracked open and the cast components removed.

In this case the cast goblet stem is soldered to the sub assembly components 1 and 2. Last is the silversmithing process in the base. This is again the spinning process discussed above. The base is then soldered to sub assembly 1-2-3 to make the finished but unpolished and unhallmarked goblet. At this stage it has a flat milky coloured surface which is the pure silver at the surface of the metal (the copper at the surface having been removed by  immersion in sulphuric acid which removes the fluxes used in the soldering process.

Next in the process is a visit to the London Assay office housed in Goldsmiths Hall London where each of the 4 components are tested (which its self is an ancient and fascinating technique) A small sample is removed by scraping or ’scratching’ as it was called historically. The commonly used term in English ‘up to scratch’ is in fact a precious metal testing term. If the results are positive the ‘hallmarks’ are punched into the surface in a position of the silversmiths choosing. The article is supported on an iron stake to enable punching.

Upon returning to the silversmiths workshop the small dent (caused by the punching of the hallmark are removed. The piece is finally polished using 4 grades of abrasive, terminating in jeweler quality rouge which imparts the final luster.

And in the case of a drinking goblet, the inside of the bowl is gold plated which eliminates any chance of a slight coppery taste which might be experienced without this guilding.